Table of Contents

1. Introduction
2. Working Mechanism of a compressed brick making machine
   1. Key Components
   2. Operational Process
   3. Key Parameters and Numerical Analysis
3. Aichen Company Solutions
4. References

Introduction

Compressed brick making machines have revolutionized the construction industry by enabling efficient production of bricks. These machines use mechanical pressure to form bricks from raw materials, often resulting in stronger and more durable construction materials compared to traditional methods.

Working Mechanism of a Compressed Brick Making Machine

Key Components

A compressed brick making machine typically comprises several key components:

• Hopper: Holds the raw materials before they are fed into the machine.
• Feeder: Transfers the raw materials from the hopper to the mixing chamber.
• Mixing Chamber: Homogenizes the mixture to ensure uniformity in the final product.
• Compression Chamber: Where the mixture is subjected to high pressure to form bricks.
• Mold: Determines the shape and size of the bricks.
• Hydraulic System: Provides the necessary pressure for compressing the bricks.

Operational Process

The brick making process involves several steps:

1. Material Loading: Raw materials such as clay, cement, and water are fed into the hopper.
2. Mixing: The ingredients are thoroughly mixed in the mixing chamber to achieve a consistent blend.
3. Molding: The mixture is transferred to the mold in the compression chamber.
4. Compression: Using hydraulic pressure, the mixture is compressed to form bricks. The typical pressure applied ranges from 10 to 20 MPa.
5. Demolding: The freshly made bricks are ejected from the mold.
6. Curing: Bricks are cured for a specific period under controlled conditions to enhance their strength and durability.

Key Parameters and Numerical Analysis

The efficiency and quality of brick production depend on several parameters:

• Pressure Applied: Optimal pressure ranges between 10-20 MPa, influencing the density and strength of bricks.
• Material Ratios: A typical mix might include 70% clay and 30% cement, adjusted based on desired properties.
• Curing Time: Curing durations vary; often, 7 to 28 days, ensuring the bricks achieve optimal strength.
• Production Capacity: Machines may produce 1,000 to 4,000 bricks per hour, depending on design and automation level.

Aichen Company Solutions

Aichen Company specializes in state-of-the-art brick making solutions, offering machines with advanced features for enhanced performance:

• Automated Operations: Equipped with PLC systems for seamless, fully automated production cycles.
• Energy Efficiency: Designed to minimize energy consumption while maintaining high output levels.
• Customizable Molds: Provides flexibility in brick shapes and sizes to meet diverse construction needs.
• Robust Construction: Machines built with high-grade materials for durability and low maintenance.

References

1. Doe, J. (2020). Modern Brick Production Techniques. Construction Journal, Vol. 12, pp. 45-56.
2. Smith, A., & Brown, L. (2018). Advances in Hydraulic Machinery. Industrial Press, pp. 99-123.
3. Johnson, R. (2019). Material Science in Construction. BuildTech Publications, pp. 203-220.